2000 KW Solar Project for Simplex Chemopack Pvt Ltd

Simplex Chemopack Pvt Ltd, located in Butibori, Nagpur, is a leading export-oriented company that has specialized in the production of Flexible Intermediate Bulk Containers (FIBCs), PP woven fabrics, woven bags, PR liners, and allied products for over a decade. With an annual manufacturing capacity of 8 million FIBCs and 60 million woven PP bags, the company requires substantial energy to maintain its large-scale operations.

Recognizing the need to optimize operational costs and promote sustainability, Mr. Kunjan Sarda (Director) made a strategic decision to invest in solar energy. Chirayu Power Pvt Ltd proudly collaborated with Simplex Chemopack Pvt Ltd in executing a 2000 KW solar project, tailored to meet their high energy consumption requirements.

Technical Specifications

• Total Capacity: 2,000 kW (2 MW)
• Solar Panels: Waaree Energies 575 Wp (N-Type Topcon Technology)
• Total Number of Panels: 3,478
• Inverter Brand: SolarEdge Inverter
• Inverter Configuration:
  • 100 kVA × 15 units
  • 66 kVA × 1 unit
  • 33 kVA × 1 unit

Why Waaree Energies 575 Wp N-Type Topcon Panels?

The selection of Waaree Energies’ 575 Wp N-Type Topcon panels was based on their advanced technology, which provides superior performance over traditional P-Type panels. These panels offer:

• Higher Energy Yield: Up to 5% more energy generation compared to conventional P-Type panels.
• Enhanced Efficiency: Improved temperature coefficient, leading to higher energy output even in high-temperature environments.
• Increased Durability: Lower degradation rates ensure a longer lifespan and higher return on investment.

Why Solaredge Inverters?

Solaredge inverters were chosen for their cutting-edge features that optimize system performance, including:

• Module-Level Monitoring: Enables real-time tracking of individual solar panel performance.
• Optimized Energy Harvesting: Ensures that the underperformance of a single panel does not affect the overall system output.
• Enhanced Safety & Reliability: Built-in safety mechanisms prevent faults and enhance long-term system reliability.

Earthing and Lightning Protection System

To ensure maximum safety and protection of the solar infrastructure, a robust earthing and lightning protection system was implemented:

Earthing Protection:

• • 14 earthing rods made of pure copper, each of size 17 × 3 meters.

Lightning Protection:

• • • 14 pure copper LA for effective surge protection.
    • 6 ESE (Early Streamer Emission) lightning arrestors with a protection radius of 108 meters.

Impact & Benefits of the 2 MW Solar Project

This project has had a significant positive impact on the operations of Simplex Chemopack Pvt Ltd, offering a range of benefits:

• Energy Cost Savings: The company has achieved substantial reductions in electricity expenses, contributing to better financial efficiency.
• Environmental Sustainability: The shift to solar energy has helped reduce the company’s carbon footprint, aligning with global sustainability initiatives.
• Operational Efficiency: The improved power reliability ensures uninterrupted manufacturing processes, boosting productivity and reducing downtime.

Benefits:

• 40% Depreciation: Simplex Chemopack benefited from a 40% depreciation allowance on the project cost, reducing their tax burden and improving their financial returns.
•  Unit Generation: The 2000 kW solar project generated approximately 1550 units per kW, totaling around 3,000,000 units of electricity per year. This significantly reduces their reliance on grid power.
• CO2 Offset: By generating clean solar energy, the project offsets a substantial amount of carbon dioxide emissions, contributing to a cleaner environment.
•  Equivalent Tree Planting: The positive environmental impact of this solar project is equivalent to planting 250,000 trees, highlighting Simplex Chemopack commitment to sustainability.

 Conclusion

The successful implementation of this 2 MW solar project marks a major step toward sustainability and energy independence for Simplex Chemopack Pvt Ltd.

Chirayu Power Pvt Ltd is honored to have leveraged its expertise in renewable energy solutions to support Simplex Chemopack Pvt Ltd. green energy transition. This project serves as a benchmark for other manufacturing industries looking to optimize their power consumption and embrace sustainable energy solutions.