2040KW Solar Project for Chanvim Plastics, Nagpur

2040 KW SOLAR PROJECT FOR CHANVIM PLASTICS, BUTIBORI, NAGPUR

Client: Chanvin Plastics Pvt. Ltd.
Location: K-43/1, M I D C, Industrial Area, Wardha Road, Buttibori, Nagpur, Maharashtra
Client’s Representative: Mr. Rakesh Surana

Project Overview:

Chanvin Plastics Pvt. Ltd. initially installed a 300 kW solar system in 2019 from a different company but faced significant issues with service and system performance. The solar system was not generating electricity as expected, and the support provided was subpar. Frustrated with these challenges, Rakesh Surana decided to partner with Chirayu Power Pvt. Ltd., a professional and reliable solar solutions provider.

After multiple rounds of technical discussions, commercial reviews, and negotiations, Chirayu Power Pvt. Ltd. was awarded the contract for a 1250 kW solar grid-tied system in 2020, which marked the beginning of a successful partnership. Over the years, the client was so satisfied with the performance, service, and support that they expanded the solar capacity in two additional phases, ultimately reaching a total capacity of 2040 kW.

1st Phase - 1250 kW Rooftop Project

  • Project Capacity: 1250 kW
  • Panels: Jinko 540 Wp Mono + PERC + Half-Cut Cells
  • Inverters: Multiple SolarEdge 82 kVA and 85 kVA Inverters
  • Optimizer: P-1100 Optimizers
  • Completion: 2020

Project Summary:
In 2020, Chanvin Plastics Pvt. Ltd. partnered with Chirayu Power Pvt. Ltd. to install a 1250 kW rooftop solar system. This project marked the beginning of a successful collaboration, with Jinko 540 Wp panels and SolarEdge inverters providing optimal performance. Despite the challenges posed by the pandemic, the project was completed on time, with the installation following all necessary. The client was highly satisfied with the system’s performance, and after 3 years of successful operation, they decided to expand their solar capacity further by installing an additional 250 kW in the 2nd phase.

2nd Phase - 250 kW Rooftop Project

  • Project Capacity: 250 kW
  • Panels: Waaree 545 Wp Bi-Facial High-Efficiency Panels
  • Inverters: SolarEdge 100 kVA x 2 Inverters
  • Optimizer: P-1100-2/11 Optimizers
  • Completion: 2022

Project Summary:
Following the success of the 1250 kW system, Chanvin Plastics Pvt. Ltd. proceeded with Phase 2 and opted for Waaree 545 Wp Bi-Facial Panels and SolarEdge inverters. The system’s performance was further optimized with P-1100-2/11 optimizers, and the client was impressed by the significant savings and efficiency improvements.

The client was satisfied with the system’s performance and maintenance services provided by Chirayu Power, leading them to proceed with the third phase.

3rd Phase - 240 kW Rooftop Project

  • Project Capacity: 240 kW
  • Panels: Jinko 585 Wp Bi-Facial High-Efficiency Panels
  • Inverters: SolarEdge 100 kVA x 2 Inverters
  • Optimizer: S-1200 Optimizers
  • Completion: 2025 (Work in Process)

Project Summary:
In 2025, Chanvin Plastics Pvt. Ltd. approved the 3rd phase of their solar project, a 240 kW rooftop installation. The client opted for Jinko 585 Wp Bi-Facial Panels, along with SolarEdge S-1200 optimizers for optimal energy generation

3rd Phase Installation Work Update: The 3rd phase installation work was started some days ago, and the installation process is actively in progress. We are committed to delivering the system on time and ensuring it meets the client's energy needs with the highest quality and performance.

Key Features of the Solar Solution

  1. Total Installed Capacity: 2040 kW Solar System
    • 1250 kW (Phase 1)
    • 250 kW (Phase 2)
    • 240 kW (Phase 3)
    • 300 kW Old Project

2. Technology: SolarEdge Inverters with P-1100 and S-1200 Optimizers for enhanced efficiency.

3. Structure: The system was mounted on a ground-mounted structure with hot-dip galvanized structure to ensure wind resistance of 150 km/h.

4. Accessories: For the rooftop installation, we used an Aluminum short rail structure, along with essential accessories such as epoxy-coated railings, safety walkways, and staircases for easy maintenance access.

5. Monitoring: Module-level monitoring for real-time performance tracking and proactive maintenance.

6. Safety Features:

    • FRP Walkways and epoxy-coated railings for safe maintenance.
    • Rooftop and ground-mounted systems designed for optimal safety and performance.
    • Chemical earthing and lightning protection systems for maximum safety.

7. Environmental Benefits:

    • Energy Cost Savings: Significant reduction in electricity bills, providing long-term savings for the client.
    • Carbon Footprint Offset: The 2040 kW system is equivalent to planting approximately 30,600 trees (2040 kW * 15 trees per 1 kW).

Performance and Savings (6 Years)

For the last 6 years, Chirayu Power Pvt. Ltd. has successfully operated the 1800 kW rooftop solar system at Chanvin Plastics Pvt. Ltd. and generated 27 lakh units per year. This has resulted in an impressive annual savings of ₹27.7 Crores, demonstrating the system's efficiency and long-term cost-effectiveness.

Conclusion

The successful installation of the 2040 kW solar system at Chanvin Plastics Pvt. Ltd. has not only met their energy needs but has also delivered significant financial savings and supported their environmental sustainability goals. The project, completed in three phases, showcases the importance of choosing a reliable solar partner and ensuring continuous post-installation support.

Chirayu Power Pvt. Ltd. is proud to have worked with Chanvin Plastics Pvt. Ltd. to provide them with high-quality solar solutions that have reduced their energy costs while supporting environmental responsibility.

For more information or to discuss how we can help your business transition to solar energy, contact us at Chirayu Power Pvt. Ltd. today!

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