400 kW Solar Project for Global Fibc Hingna, Nagpur
Client Name: Global Fibric Pvt. Ltd.
Location: Hingna, Nagpur, Maharashtra
Project Capacity: 400 kW Rooftop Solar System
Installation Timeline: 2 Months
Project Overview
Global Fibric Pvt. Ltd., located in Hingna, Nagpur, is a growing industrial unit with continuous power requirements for daily operations. Due to increasing production demand, the company was experiencing high electricity expenses of approximately ₹8 lakh per month, which significantly impacted operational costs.
To reduce electricity expenses and move toward a sustainable energy solution, the company decided to invest in solar power. After evaluating multiple vendors, Chirayu Power Pvt. Ltd. was selected due to its strong engineering expertise, experienced team, and proven track record of industrial solar installations.
This 400 kW rooftop solar system was designed to optimize limited rooftop space while ensuring maximum generation efficiency and long-term performance.
Technical Specifications of the Solar Installation
1) PV Modules (Solar Panels)
- Make: Rayzon Solar
- Wattage: 580 / 585 Wp (N-Type TopCon)
- Type: Mono PERC + Half Cut + Bifacial Panels
- Technology: Tier-1 High Efficiency Modules
2) Inverters (DC to AC Converter)
- Make: SolarEdge
- Type: Optimization Inverter
- Configuration: 100 kVA × 3 Units
- Warranty: 12 Years
- Technology: IEC Approved
3) Power Optimizers
- Model: S1200
- Technology: DC to DC Power Optimizer
- Warranty: 25 Years
- Function: Module-level performance optimization
4) Mounting Structure
- Type: Aluminium Short Rail Structure
- Installation: Metal Sheet Rooftop
- Wind Stability: Up to 150 km/hr
- Design: Engineered by Chirayu Power
- Feature: Leak-proof chemical fastening system
5) Walkways & Safety Infrastructure
- GI Walkways as per rooftop slope
- Epoxy-coated safety railings
- Ladder access to rooftop
- Safe maintenance pathways
6) Lightning Protection & Earthing
- Copper-bonded chemical earthing system
- Pure copper lightning arrestor
- Surge protection devices installed
- Designed as per IEEE standards
7) AC & DC Cables
- DC Cables: TUV certified copper cables
- AC Cables: Armored industrial-grade cables
- Underground protected cable routing
- Weatherproof and damage-resistant installation
Key Challenges Faced During Installation
One of the major challenges in this project was limited rooftop space availability. The engineering team carefully optimized the layout to ensure maximum system capacity could be installed without compromising safety or performance.
Despite space limitations, the project was completed successfully with proper accessibility and safety provisions.
Expected Generation & Financial Benefits
The solar installation for Global Fibric Pvt. Ltd. delivers significant operational and financial benefits.
Expected Annual Generation:
5.6 – 5.9 Lakh Units
Monthly Electricity Bill (Before Solar):
₹8 Lakh (Approx.)
Estimated Annual Savings:
₹58 – ₹60 Lakh
Project Outcome
The successful installation of this 400 kW solar rooftop system has helped Global Fibric Pvt. Ltd. take a major step toward energy efficiency and long-term cost savings.
With reliable performance, optimized space utilization, and advanced safety features, the project now supports uninterrupted operations while reducing dependency on conventional electricity sources.
Conclusion
The commissioning of the 400 kW solar power plant at Global Fibric Pvt. Ltd., Hingna, Nagpur, demonstrates how a well-engineered solar solution can transform rising electricity expenses into long-term savings.
Chirayu Power Pvt. Ltd. remains committed to delivering high-quality solar installations that help industries achieve sustainability, efficiency, and financial stability.
