500 KW Solar Project for Chaitanya Agro Biotech Pvt. Ltd.

Client: Chaitanya Agro Bio-Tech Pvt. Ltd.
Location: Malkapur, Maharashtra
Installed Capacity: 500 kW
Number of Panels Installed: 855 Panels

Chaitanya Agro Bio-Tech Pvt. Ltd., located in Malkapur, Maharashtra, specializes in agro-based bio-tech products. To optimize energy costs and move towards sustainability, the company decided to invest in solar energy. Recognizing the importance of reducing operational expenses and enhancing sustainability, Mr. Prasanna Deshpande (Director) took the strategic step to invest in solar energy. Chirayu Power Pvt. Ltd. was honored to collaborate with Chaitanya Agro Bio-Tech Pvt. Ltd. to execute a 500 kW solar project, tailored to meet their high energy consumption needs while contributing to environmental sustainability.

Technical Specifications of the Solar Installation

1. PV Modules (Solar Panels):

• • Brand: WAAREE Energies
  • Model: 585 Wp Mono + PERC + Half-Cut Cells + Bifacial Panels (N-Type Topcon module)
  • Type: Tier 1 Panels – India’s biggest manufacturer
  • Efficiency: High-efficiency panels providing enhanced energy output with bifacial technology to utilize reflected light for higher generation.

2. Inverters (DC to AC Converter):

• • Brand: SolarEdge
  • Warranty: 12 years
  • Technology: Optimization inverter – World’s No. 1 technology
  • Inverter Configuration:100 kVA × 4 units

3. Power Optimizer:

1. • Model: S1200 (2:1 DC to DC optimizer)
   • Warranty: 25 years

4. Mounting Structure:

• • Type: Ground-mounted, heavy galvanized, and galvalume structure.
  • Design: Special structure with landscape solar module installation to maximize the bi-facial effect for N-type modules.
  • Strength: The structure is designed to withstand wind speeds of up to 150 km/h for enhanced stability and durability.

5. Civil Work:

• • Scope: Civil footing for structure and inverter shade included in the offer.
  • Ground Leveling: The ground will be leveled with three times compaction using a roller, two layers of murum (powdered rock), and one layer of Churi (6mm crushed stone) for optimal drainage.

6. Inverter Shade:

• • Protection: Proper inverter protection shade is considered on the ground to safeguard the equipment.

7. Earthing Kit:

• • Standard: As per IEEE standards.
  • Type: Pure Cu bonded chemical rod with 25kg discom-approved earthing powder and earthing chambers.
  • Quantity: 7 units (17mm x 3 meters each)

8. Lightning Protection:

• • Lightning Arrestors:
    • CU Type LA: With protection and proper earthing using hot-dip galvanized strips, tested wires, and insulators.
    • ESE Type LA: Protection range of 108 meters with pole, mounting structure, etc.
  • Quantity:
    • 2 units of CU Type LA
    • 1 unit of ESE Type LA for complete lightning security.

9. AC & DC Cables:

• • DC Wire: 4/6 sq. mm, Type 1, tinted copper, double-insulated wire (Make: Polycab).
  • AC Wire:
    • Inverter to Combiner box: 120/150 sq. mm., 3.5 core, AL LT XLPE (up to 11kV) armored cable with proper lugs and glands (Make: Polycab).
    • Combiner box to Client LT panel: 240 sq. mm x 3 runs, 3.5 core, AL LT XLPE (up to 11kV) armored cable (Distance: 50 meters, Make: Polycab).

10. Instrumentation Cable:

• • Brands: Polycab, Cord, Thermo Cable, RR Electro Devices, Apar, Advance.

11. Monitoring:

System Monitoring: Panel level, inverter level, and system level monitoring with mobile application and web app.

Expected Generation and Benefits of the Solar Project

The successful installation of the solar system for Chaitnya Agro Bio-Tech Pvt. Ltd. provides numerous advantages:

• Energy Cost Savings: Significant reduction in electricity expenses, leading to better financial efficiency.
• Environmental Sustainability: The transition to solar energy reduces the company’s carbon footprint and supports global sustainability goals.
• Reliable Power Supply: The solar system ensures uninterrupted power supply, improving operational efficiency and reducing dependency on the grid.
• Carbon Offset: This installation offsets carbon emissions equivalent to planting approximately 62,500 trees (500 kW * 125 trees per 100 kW), making a positive contribution to environmental conservation.

Additional Features and Advantages

• Safety Measures: Safety systems are incorporated with proper earthing, lightning protection, and sturdy structures to ensure long-term performance.
• Automatic Maintenance: The system is designed for low maintenance, and regular monitoring ensures optimal performance at all times.
• Real-Time Monitoring: The SCADA system enables real-time monitoring of solar generation, empowering Chaitnya Agro Bio-Tech Pvt. Ltd. to track and optimize their energy consumption.

Conclusion

The installation of the 500 kW solar system represents a significant step towards sustainability and energy independence for Chaitanya Agro Bio-Tech Pvt. Ltd. Mr. Prasanna Deshpande, the Director of Chaitanya Agro Bio-Tech Pvt. Ltd., took a forward-thinking approach in integrating solar energy into their operations. Chirayu Power Pvt. Ltd. is proud to have played a role in supporting the company’s transition to solar energy. This project showcases the power of renewable energy solutions to reduce operational costs while promoting environmental responsibility.

Chirayu Power Pvt. Ltd. continues to provide reliable, high-performance solar solutions to businesses, driving long-term energy savings and contributing to a cleaner, greener future.

For more information or to discuss your own solar energy needs, contact us at Chirayu Power Pvt. Ltd. today!