900KW Solar Solution for JJ Fine Spun Pvt. Ltd

JJ Fine Spun Pvt. Ltd., one of the largest textile companies in Borgaon Manju, Akola, has long been synonymous with quality and excellence. However, maintaining such high standards came with significant operational costs, one of the largest being electricity expenses. Recognizing the need to optimize costs while contributing to a greener future, the company made a bold decision to embrace solar energy.

As Maharashtra’s leading solar EPC company, we were honored to partner with JJ Fine Spun Pvt. Ltd. on their sustainability journey. Our team delivered a customized 900 kW solar solution integrating both rooftop and ground-mounted installations to meet their energy needs, reduce their carbon footprint, and enhance operational efficiency.

Project Overview

• Client Name: JJ Fine Spun Pvt. Ltd.
• Location: Borgaon Manju, Akola
• System Size: 900 kW
• Project Type: Behind-the-Meter Installation
• Installation Type: Rooftop and Ground-Mounted Systems

Technology Used

Our commitment to delivering cutting-edge technology tailored to client needs was reflected in this project. Key highlights include:

• Solar Panels: High-efficiency Rayzon 545 Wp panels designed for superior energy output.
• Inverters: A combination of five 125 kVA inverters and one 50 kVA inverter, ensuring seamless energy conversion and reliability.
• System Integration: Advanced design and configuration tailored to the client’s industrial energy requirements for maximum efficiency.

Challenges and Innovative Solutions

Executing a project of this scale posed unique challenges, particularly due to the limited open ground space at the site. To overcome this, we implemented a dual-location installation strategy:

1. Rooftop Installation: Panels were strategically placed on the facility’s rooftop, efficiently utilizing available space.
2. Ground-Mounted Structures: Custom-designed structures were installed on the ground to accommodate additional panels.

This approach introduced additional complexities in managing the electrical infrastructure:

• Complex Cabling: Routing cables between rooftop and ground-mounted systems required meticulous planning to maintain efficiency and reduce voltage drops.
• Inverter Connectivity: Seamless integration of multiple inverters required advanced combiner box solutions and precision cable management.
• Safety Standards: Long cable runs and mixed installations demanded durable conduits and strategic layouts to ensure reliability and safety.

Our expert engineering team addressed these challenges with:

• Durable cable trays and conduits to protect and organize wiring.
• Advanced combiner box solutions for streamlined connectivity.
• A focus on maintaining the highest safety and efficiency standards through precision layout planning.

Advanced Technology and Monitoring Systems

To ensure peak performance and long-term reliability, the project integrated cutting-edge monitoring and control technologies:

• SCADA System for Weather Monitoring:
  • Real-time tracking of environmental factors affecting system performance.
  • Accurate calculation of key metrics such as Performance Ratio (PR) and Capacity Utilization Factor (CUF) to optimize efficiency.
• Advanced Monitoring Platform:
  • Daily Energy Insights: Real-time tracking of solar generation and energy usage.
  • Load Analysis: Detailed insights into load patterns, consumption trends, and peak demand periods.
  • Proactive Maintenance Alerts: Early identification of issues for seamless operation.

These advanced technologies empower JJ Fine Spun Pvt. Ltd. with complete visibility and control over their solar system, ensuring consistent savings and superior performance.

Results and Customer Benefits

The successful completion of this dual-location solar installation marked a transformative step for JJ Fine Spun Pvt. Ltd. The impact has been remarkable:

• Annual Savings: A substantial reduction in electricity expenses, with savings of ₹12,150,000 every year.
• Sustainability Goals: Significant reduction in carbon footprint, reinforcing the company’s commitment to environmental responsibility.