657 KW Solar Project for Gencrest Bio Product Pvt. Ltd

Client: Gencrest Bio Products Pvt. Ltd.
Location: Bhusawal, Maharashtra
Installed Capacity: 657KW
Number of Panels Installed: 1,206 Panels

Gencrest Bio Products Pvt. Ltd., located in Bhusawal, Maharashtra, is a leading manufacturer of bio-based products. To optimize operational costs and contribute to a sustainable future, the company decided to explore renewable energy solutions. Recognizing the importance of reducing operational expenses and enhancing sustainability, Mr. Ravi Agrawal (Director) took the strategic step to invest in solar energy. Chirayu Power Pvt. Ltd. was honored to partner with Gencrest Bio Products to execute a 657 kW solar project, specifically designed to meet their high energy consumption needs.

Technical Specifications of the Solar Installation

1. PV Modules (Solar Panels):

• 1. • Brand: WAAREE Energy
     • Model: 545 Wp Mono + Perc + Half-Cut Cells
     • Type: Monofacial P-Type module
     • Efficiency: High efficiency panels for superior performance in both low-light and high-temperature conditions.
  2. Inverters (DC to AC Converter):
     • Brand: SolarEdge
     • Warranty: 12 years
     • Technology: Optimization inverter, World’s No. 1 technology, IEC approved
     • Inverter Configuration:
       • 100 kVA × 4 units
       • 66 kVA × 1 unit
  3. Mounting Structure:
     • Type: Mono-rail structure
     • Installation: Leakproof installation with special LORD's chemicals for secure placement.
     • Walkway: GI (120 GSM) walkway with slope adjustments for easy maintenance access.
     • Safety Line: GI safety line installed along walkways for worker safety. A body harness can be attached to this line for added protection.
  4. Piping:
     • Material: cPVC water pipelines with required accessories.
     • Feature: Automatic cleaning sprinkler system for easy maintenance.
  5. Railing:
     • Material: Epoxy-coated 24" railing around the shade edges to ensure worker safety during maintenance.
  6. SCADA System:
     • Monitoring Features: Includes irradiation, ambient temperature, and module temperature sensors.
     • Data Analysis: Provides real-time generation monitoring and forecasts. Critical parameters like CUF (Capacity Utilization Factor) and PR (Performance Ratio) are calculated automatically for better performance tracking.
  7. Ladder:
     • Type: 300kg capacity monkey ladder with protective features.
     • Material: Epoxy-coated ladder fabricated on-site for safe rooftop access.
  8. Earthing Kit:
     • Standard: As per IEEE Standards.
     • Type: Pipe-in-pipe chemical earthing system with pure Cu bonded chemical rods, 25kg discom-approved earthing powder, and earthing chambers.
     • Quantity: 9 numbers (50mm x 2 meters) from reputed manufacturers like Excel Earthing.
  9. Lightning Protection:
     • Lightning Arrestor Type: CU Type LA for effective surge protection.
     • Protection: Proper earthing using hot-dip galvanized strips, tested wires, and nylon insulators.
     • ESE Type Lightning Arrestors: 1 unit with a protection range of 107 meters.
  10. Instrumentation Cable:
      • Brands: Polycab, Cord, Thermo cable, RR Electro Devices, Apar, Advance.

Benefits of the Solar Project for Gencrest Bio Products Pvt. Ltd.

• Energy Cost Savings: The company now generates its own clean energy, resulting in a substantial reduction in electricity bills.
• Environmental Sustainability: The adoption of solar energy supports Gencrest Bio Products’ environmental goals, reducing their carbon footprint and contributing to global sustainability initiatives.
• Reliable Power Supply: The integration of the solar system ensures a reliable and uninterrupted power supply for Gencrest Bio Products’ operations, improving production efficiency and reducing dependence on grid power.
• Carbon Footprint Offset: The 657 kW solar system is equivalent to planting approximately 82,125 trees (657 kW * 125 trees per 100 kW), making a significant positive impact on the environment.

Additional Features and Advantages

• Safety Measures: The installation of safety lines, walkways, railings, and other protective measures ensures the safety of maintenance personnel working on the rooftop.
• Automatic Maintenance: The sprinkler system with an auto-cleaning feature ensures that the solar panels remain clean and efficient over time.
• Advanced Monitoring: The SCADA system allows for real-time performance monitoring and forecasting, empowering the client to track and optimize their energy generation.

Conclusion

This project marks a major milestone in Gencrest Bio Products Pvt. Ltd.’s journey towards energy independence and sustainability. By leveraging Chirayu Power Pvt. Ltd.’s expertise in solar energy solutions, Gencrest Bio Products has not only reduced operational costs but also contributed to a cleaner, greener environment. The 545 Wp mono + Perc + half-cut cell panels and SolarEdge optimization inverters installed at the site ensure superior performance, efficiency, and reliability, making this project a great success.