225 KW Solar Project for S R Cotton

225 KW Solar Project SR Cotton Beed

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Client: Mr. Naman Tayal (Owner, S R Cotton)

Location: Beed, Maharashtra

Project Capacity: 225 kW

Executed By: Chirayu Power Pvt. Ltd.

Project Overview

S R Cotton, a leading cotton processing facility in Beed, Maharashtra, wanted to reduce rising electricity costs and ensure long-term energy stability for its operations. With high daytime power consumption, switching to solar was the most efficient and sustainable choice.

Chirayu Power conducted a detailed load study, site survey, and structural assessment to design a highly optimized 225 kW rooftop solar system tailored for industrial energy demands.

Client Challenges

Before installation, S R Cotton faced:

  • High electricity bills due to large machinery and processing equipment.
  • Seasonal peak loads, especially during processing cycles.
  • Limited roof space, requiring a dual-slope optimized design.
  • Need for a maintenance-friendly system due to continuous operations.

Chirayu Power engineered a solution that maximised generation, reduced energy costs, and ensured long-term reliability.

Our Solution

 545 Wp Mono PERC Half-Cut Panels (Tier 1 – Waaree Energies)

  • South Slope: Monofacial Panels
  • North Slope: Bifacial Panels
    This dual-configuration ensured maximum generation throughout the year.

SolarEdge Optimiser-Based Inverter System

  • World’s No.1 Optimisation Technology
  • 12-year inverter warranty
  • Every panel fitted with power optimizers for:
    • Higher generation
    • Module-level monitoring
    • Safety shutdown
    • Better performance in partial shading

Strong & Durable Mounting Structure

  • South Slope: Aluminium short rail monorail structure
  • North Slope: Heavy-duty GI structure elevated by 1 meter for better bifacial output
  • Designed for 150 km/hr wind speed
  • Installed on metal sheet roofing.

Safety & Accessibility

  • GI walkway for safe movement over the rooftop
  • 24” galvanized safety railing
  • Dedicated inverter stand with protective canopy

High-Quality Electrical Components

  • Chemical earthing (copper bonded)
  • Pure copper lightning arrestors
  • Armoured AC/DC cables with perfect weather protection
  • IP65 rated JB, DCDB & ACDB with SPD, Isolators, MCBs, MCCBs

Monitoring & Smart Integration

  • Live generation monitoring via mobile & desktop
  • Smart performance alerts
  • Real-time savings and unit-tracking dashboard

Metering, Liaisoning & Approvals

  • CT-operated generation meter
  • ABT-HT net meter (0.2s class)
  • Complete DISCOM/MSEDCL liaisoning handled by our team
  • Included all documentation and site inspections

Why S R Cotton Chose Chirayu Power?

  • Proven expertise in industrial rooftop solar installations
  • Customized dual-slope engineering to maximize energy generation
  • Use of premium Tier-1 solar components for long-term reliability
  • Transparent documentation, liaisoning & approval support
  • A strong, highly experienced technical team with extensive hands-on project expertise
  • Robust post-installation service network ensuring smooth and reliable system performance

Conclusion

The 225 kW solar project for S R Cotton Beed, showcases how even complex industrial rooftops can achieve maximum energy output with the right engineering approach. Despite the dual-slope structure and limited roof space, Chirayu Power Pvt. Ltd. executed the entire installation with precision — ensuring zero production downtime for the client.

Our focus on quality components, structural safety, and optimized power generation helped create a long-term, reliable energy solution tailored to S R Cotton’s operational requirements.

With every project, our mission remains unchanged:
to deliver high-performance solar systems that reduce industrial energy costs and accelerate sustainability goals.

Performance Recap

  • Expected Annual Generation: ~3.20 – 3.40 Lakh units/year
  • Estimated Annual Savings: ₹18 – ₹22 Lakh
  • Carbon Offset: Equivalent to 3,000+ trees saved annually

For businesses planning their transition to solar energy, Chirayu Power Pvt. Ltd. is ready to support you with engineering excellence and end-to-end EPC expertise.

To explore how solar can benefit your industry or to schedule a site visit, contact our team today.

For complete project visuals and aerial views, you can watch the full drone video on our YouTube channel.

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