Prathamesh Poly Pro, Jalgaon
| Project Category: Manufacturing Sector | Installed Capacity: 100 kW |
| Location: Jalgaon, Maharashtra | Client: Prathamesh Poly Pro, Jalgaon |
| Annual generation | CO₂ offset | Peak Capacity |
|---|---|---|
| 155k kWh / yr | 127 Tons / yr | 100 kW |
Project Overview & Report
100kW SOLAR GRID TIED SOLUTION AT PRATHAMESH POLY PRO JALGAON
Simplex Chemopack Pvt Ltd , located in Butibori, Nagpur , is a leading export-oriented company that has specialized in the production of Flexible Intermediate Bulk Containers (FIBCs), PP woven fabrics, woven bags, PR liners, and allied products for over a decade. With an annual manufacturing capacity of 8 million FIBCs and 60 million woven PP bags, the company requires substantial energy to maintain its large-scale operations.
Recognizing the need to optimize operational costs and promote sustainability, Mr. Kunjan Sarda (Director) made a strategic decision to invest in solar energy. Chirayu Power Pvt Ltd proudly collaborated with Simplex Chemopack Pvt Ltd in executing a 2000 kW solar project , tailored to meet their high energy consumption requirements.
Technical Specifications
Why Waaree Energies 575 Wp N-Type Topcon Panels?
The selection of Waaree Energies’ 575 Wp N-Type Topcon panels was based on their advanced technology, which provides superior performance over traditional P-Type panels. These panels offer:
Why Solaredge Inverters?
Solaredge inverters were chosen for their cutting-edge features that optimize system performance, including:
Earthing and Lightning Protection System
To ensure maximum safety and protection of the solar infrastructure, a robust earthing and lightning protection system was implemented:
Earthing Protection :
Lightning Protection :
Impact & Benefits of the 2 MW Solar Project
This project has had a significant positive impact on the operations of Simplex Chemopack Pvt Ltd , offering a range of benefits:
- Total Capacity : 2,000 kW (2 MW)
- Solar Panels : Waaree Energies 575 Wp (N-Type Topcon Technology)
- Total Number of Panels : 3,478
- Inverter Brand : SolarEdge Inverter
- Inverter Configuration : 100 kVA × 15 units
- 66 kVA × 1 unit
- 33 kVA × 1 unit
- Higher Energy Yield : Up to 5% more energy generation compared to conventional P-Type panels.
- Enhanced Efficiency : Improved temperature coefficient , leading to higher energy output even in high-temperature environments.
- Increased Durability : Lower degradation rates ensure a longer lifespan and higher return on investment .
- Module-Level Monitoring : Enables real-time tracking of individual solar panel performance.
- Optimized Energy Harvesting : Ensures that the underperformance of a single panel does not affect the overall system output.
- Enhanced Safety & Reliability : Built-in safety mechanisms prevent faults and enhance long-term system reliability.
- 14 earthing rods made of pure copper , each of size 17 × 3 meters .
- 14 pure copper LA for effective surge protection.
- 6 ESE (Early Streamer Emission) lightning arrestors with a protection radius of 108 meters .
- Energy Cost Savings : The company has achieved substantial reductions in electricity expenses , contributing to better financial efficiency .
- Environmental Sustainability : The shift to solar energy has helped reduce the company’s carbon footprint , aligning with global sustainability initiatives.
- Operational Efficiency : The improved power reliability ensures uninterrupted manufacturing processes , boosting productivity and reducing downtime.
Benefits:
Conclusion
The successful implementation of this 2 MW solar project marks a major step toward sustainability and energy independence for Simplex Chemopack Pvt Ltd .
Chirayu Power Pvt Ltd is honored to have leveraged its expertise in renewable energy solutions to support Simplex Chemopack Pvt Ltd. green energy transition. This project serves as a benchmark for other manufacturing industries looking to optimize their power consumption and embrace sustainable energy solutions.
- 40% Depreciation: Simplex Chemopack benefited from a 40% depreciation allowance on the project cost, reducing their tax burden and improving their financial returns.
- Unit Generation : The 2000 kW solar project generated approximately 1550 units per kW, totaling around 3,000,000 units of electricity per year. This significantly reduces their reliance on grid power.
- CO2 Offset : By generating clean solar energy, the project offsets a substantial amount of carbon dioxide emissions, contributing to a cleaner environment.
- Equivalent Tree Planting: The positive environmental impact of this solar project is equivalent to planting 250,000 trees, highlighting Simplex Chemopack commitment to sustainability.
