Banwarilal Tibdewal Residence, Khamgaon

Project Overview & Report

Simplex Chemopack Pvt Ltd Simplex Chemopack Pvt Ltd Simplex Chemopack Pvt Ltd

10kW SOLAR ROOFTOP SOLUTION AT MR. BANWARILAL TIBDEWAL RESIDENCE KHAMGAON

Simplex Chemopack Pvt Ltd , located in Butibori, Nagpur , is a leading export-oriented company that has specialized in the production of Flexible Intermediate Bulk Containers (FIBCs), PP woven fabrics, woven bags, PR liners, and allied products for over a decade. With an annual manufacturing capacity of 8 million FIBCs and 60 million woven PP bags, the company requires substantial energy to maintain its large-scale operations.

Recognizing the need to optimize operational costs and promote sustainability, Mr. Kunjan Sarda (Director) made a strategic decision to invest in solar energy. Chirayu Power Pvt Ltd proudly collaborated with Simplex Chemopack Pvt Ltd in executing a 2000 kW solar project , tailored to meet their high energy consumption requirements.

Technical Specifications

Why Waaree Energies 575 Wp N-Type Topcon Panels?

The selection of Waaree Energies’ 575 Wp N-Type Topcon panels was based on their advanced technology, which provides superior performance over traditional P-Type panels. These panels offer:

Why Solaredge Inverters?

Solaredge inverters were chosen for their cutting-edge features that optimize system performance, including:

Earthing and Lightning Protection System

To ensure maximum safety and protection of the solar infrastructure, a robust earthing and lightning protection system was implemented:

Earthing Protection :

Lightning Protection :

Impact & Benefits of the 2 MW Solar Project

This project has had a significant positive impact on the operations of Simplex Chemopack Pvt Ltd , offering a range of benefits:

• Total Capacity : 2,000 kW (2 MW)
• Solar Panels : Waaree Energies 575 Wp (N-Type Topcon Technology)
• Total Number of Panels : 3,478
• Inverter Brand : SolarEdge Inverter
• Inverter Configuration : 100 kVA × 15 units
• 66 kVA × 1 unit
• 33 kVA × 1 unit
• Higher Energy Yield : Up to 5% more energy generation compared to conventional P-Type panels.
• Enhanced Efficiency : Improved temperature coefficient , leading to higher energy output even in high-temperature environments.
• Increased Durability : Lower degradation rates ensure a longer lifespan and higher return on investment .
• Module-Level Monitoring : Enables real-time tracking of individual solar panel performance.
• Optimized Energy Harvesting : Ensures that the underperformance of a single panel does not affect the overall system output.
• Enhanced Safety & Reliability : Built-in safety mechanisms prevent faults and enhance long-term system reliability.
• 14 earthing rods made of pure copper , each of size 17 × 3 meters .
• 14 pure copper LA for effective surge protection.
• 6 ESE (Early Streamer Emission) lightning arrestors with a protection radius of 108 meters .
• Energy Cost Savings : The company has achieved substantial reductions in electricity expenses , contributing to better financial efficiency .
• Environmental Sustainability : The shift to solar energy has helped reduce the company’s carbon footprint , aligning with global sustainability initiatives.
• Operational Efficiency : The improved power reliability ensures uninterrupted manufacturing processes , boosting productivity and reducing downtime.

Benefits:

Conclusion

The successful implementation of this 2 MW solar project marks a major step toward sustainability and energy independence for Simplex Chemopack Pvt Ltd .

Chirayu Power Pvt Ltd is honored to have leveraged its expertise in renewable energy solutions to support Simplex Chemopack Pvt Ltd. green energy transition. This project serves as a benchmark for other manufacturing industries looking to optimize their power consumption and embrace sustainable energy solutions.

• 40% Depreciation: Simplex Chemopack benefited from a 40% depreciation allowance on the project cost, reducing their tax burden and improving their financial returns.
• Unit Generation : The 2000 kW solar project generated approximately 1550 units per kW, totaling around 3,000,000 units of electricity per year. This significantly reduces their reliance on grid power.
• CO2 Offset : By generating clean solar energy, the project offsets a substantial amount of carbon dioxide emissions, contributing to a cleaner environment.
• Equivalent Tree Planting: The positive environmental impact of this solar project is equivalent to planting 250,000 trees, highlighting Simplex Chemopack commitment to sustainability.